Spring calculation for precise
dimensioning and verification

Suspension travel
Strength Verifications
Goodman diagrams

Greater reliability in terms of travel, tension, and service life

Springs In mechanical engineering, springs play a central role in energy storage, power transmission, and the absorption of motion and load cycles. Depending on the specific application, MDESIGN mechanical supports the design and verification of a wide variety of spring types under static, quasi-static, and dynamic loads.

The integrated material database, which includes numerous spring materials, reduces the effort involved in material selection and provides a consistent basis for all calculations. In addition, users can import their own material properties and company standards into the MDESIGN customer database at any time.

This allows Springs to be tailored more quickly to the specific task and technical limitations to be identified early on.

COMPRESSION AND TENSION SPRINGS DIN EN 13906-1 DIN EN 13906-2
TORSION AND TANDEM SPRINGS DIN EN 13906-3 DIN 2091/2194
DISK SPRINGS DIN EN 16984

Establish Standards, accelerate Engineering

MDESIGN provides a consistent basis for calculations across the entire team. Structured data entry, centrally maintained calculation bases, and consistent documentation ensure that results remain traceable and comparable across projects.

For over 40 years, MDESIGN has been helping companies calculate and design technical components—today with more than 35,000 users worldwide.

MDESIGN Software Interface
40+ Years of engineering experience
35,000+ Users worldwide

Early Detection of Critical Stresses and Safety Limits

When designing a helical spring ( Spring ), the geometry and load must be matched so that the required spring force and travel are achieved without exceeding permissible stresses or safety limits. Depending on the spring type,MDESIGN calculates, among other things, spring forces, spring rates, spring travel, stresses, Safeties, spring lengths, number of coils, and natural frequencies. Dynamic loads and fatigue strength analyses can also be taken into account. This makes it clear early on whether a selected geometry fulfills the required function or whether the wire diameter, number of coils, spring length, or other dimensions need to be adjusted. This reduces unnecessary iterations and facilitates targeted dimensioning.

Spring Forces and Load Points
Safeties and strength verifications
Spring Rate and Characteristic Curve
Stresses and Strain
Suspension Travel and Stroke
Dynamic Evaluation
Wire and Spring Diameters
Temperature and Material Properties
Spring lengths and coils
Spring Action and Natural Frequency

Calculate the appropriate spring types for the application

Depending on the application, requirements for spring force, spring travel, dynamic performance, fatigue strength, and material behavior vary considerably.

MDESIGN It supports the calculation of a wide variety of spring types for a broad range of applications in mechanical and plant engineering. This allows different spring designs to be modeled within the same software environment and evaluated based on the specific load, spring movement, and installation conditions.

Compression Spring

Compression Springs

DIN EN 13906-1
Static and Dynamic Loads Spring characteristic curves and Goodman diagrams Buckling analyses and natural frequencies
Tension spring

Tension Springs

DIN EN 13906-2
Internal Preload Forces Spring forces and spring travel Shear Stress Analyses
Disc spring

Disc Springs

DIN EN 16983 / 16984
Single-disc springs, spring assemblies, and columns Friction and Guidance Effects Fatigue Failure Analysis
Torsion spring

Torsion Springs

DIN EN 13906-3
Corrected Rotation Angles Bending and bending moment stresses Dynamic load analyses
Torsion bar spring

Torsion bars

DIN 2091 / DIN 2094
Profile and Head Geometries Lifting Moment and Rotation Angle Fatigue Strength Analyses

Take into account dynamics, temperature, and fatigue strength

Springs They often operate under varying loads and repetitive movements. Dynamic stresses, vibrations, and temperature can affect stress levels, fatigue strength, and spring behavior.

MDESIGN Depending on the type of spring, the calculation takes into account the number of load cycles, vibration loads, natural frequencies, temperature dependencies, as well as the effects of friction and guidance. Material-specific parameters are also incorporated into the calculation.

This allows the " Spring " to be evaluated not only for a single load point, but for the intended operating conditions. Critical stresses can be identified early on, and the geometry or material can be adjusted accordingly.

Dynamic Loads
Vibration Loads
Temperature Dependencies
Fatigue strength
Bending and Tensile Stresses
Friction and Guidance Effects
Natural Frequencies
Material-Dependent Parameters

Understanding Results and Further Developing " Springs " in a Targeted Manner

Spring forces, spring travel, stresses, Safeties , and characteristic curves indicate whether the selected Spring meets the required specifications. Goodman diagrams and other charts assist in evaluating dynamic loads and fatigue strength.

Based on this, wire diameter, number of coils, spring length, preload, and geometry can be adjusted and reevaluated. As a result, the calculation more quickly yields a Spring that effectively balances function, installation space, and load-bearing capacity.

Documentation and proof at the touch of a button

Automatically generate technical documentation.

All input data, standards, boundary conditions, results, and graphics are automatically compiled into a complete set of documentation. This results in transparent verification documentation for internal development, customers, testing organizations, or Manufacture.

Switch views and compare content
01 In-House Development
02Customers
03Testing Organizations
04Certifications
05Manufacturing
06Project Handoffs
01Scope
02Language
03Company logo
04Customer logo
05Contents
06Charts & Graphics
PDF Proof
Includes standards
PDF automatically
CI customizable
Features of the " MDESIGN " Spring Calculation

Features of the " MDESIGN " Spring Calculation

The functions are organized into the following categories: standards, compression springs, tension springs, torsion springs, torsion bar springs, and disc springs.

  1. Standards & Calculation Bases

    Fundamentals of Spring Analysis.

    • DIN EN 13906-1
    • DIN EN 13906-2
    • DIN EN 13906-3
    • DIN EN 16983
    • DIN EN 16984
    • DIN 2091
    • DIN 2194
    • Calculation Based on the Literature
  2. Compression Springs

    Design and verification of compression springs subjected to static and dynamic loads.

    Input values

    • Quality Grades
    • Suspension Specifications
    • Spring force
    • Spring rate
    • Suspension travel
    • Insurance Claim
    • Number of load cycles
    • Production Method
    • Geometric Specification
    • Average coil diameter
    • Outer diameter
    • Inner diameter
    • Mandrel and Sleeve Diameters
    • Winding ratio
    • Operating temperature
    • Design of the terminal turns
    • Direction of Winding
    • Mounting the Spring Ends

    Output values

    • Wire diameter
    • Number of spring coils
    • Total number of turns
    • Spring rate
    • Spring forces
    • Suspension travel
    • Spring lengths
    • Block Length
    • Shear stresses
    • Corrected Shear Stresses
    • Protection Against Fatigue Failure
    • Static Safety Factor
    • Bending travel
    • Lateral spring rate
    • Longitudinal natural frequency
    Sample Results Chart
    Sample results chart for item 02
    An example of a graphical analysis of a compression spring diagram.
  3. Tension Springs

    Design and Verification of Cold- and Hot-Formed Tension Springs.

    Input values

    • Quality Grades
    • Spring forces
    • Suspension travel
    • Internal Preload Force
    • Production Method
    • Type of eyelet
    • Insurance Claim
    • Load-cycle frequency
    • Number of load cycles
    • Geometric Specification
    • Outer diameter
    • Installation length
    • Length from the inner edge of the eyelet to the spring body
    • Operating temperature

    Output values

    • Wire diameter
    • Spring rate
    • Internal Preload Force
    • Spring forces
    • Suspension travel
    • Spring lengths
    • Number of spring coils
    • Total number of turns
    • Permissible shear stress
    • Corrected Shear Stresses
    • Corrected stroke voltage
    • Longitudinal natural frequency
    • Wire length
    • Mass of the spring wire
    Sample Results Chart
    Sample results chart for item 03
    An example of a graphical analysis of a tension-spring diagram.
  4. Torsion Springs

    Calculation of cylindrical torsion springs and coil springs.

    Input values

    • Quality Grades
    • Spring torque at α1
    • Spring torque at α2
    • Lifting Rotation Angle
    • Direction of Load
    • Insurance Claim
    • Geometric Specification
    • Outer diameter
    • Inner diameter
    • Winding ratio
    • Shape of the spring legs
    • Bending Radii
    • Side lengths
    • Coil Spacing
    • Mounting the Spring Legs
    • Operating temperature

    Output values

    • Wire diameter
    • Spring torque rate
    • Number of spring coils
    • Thigh angle
    • Spring Torques
    • Angle of rotation
    • Lift angle
    • Spring body length
    • Voltage correction factor
    • Corrected bending stresses
    • Corrected bending stress
    • Permissible bending stress
    • Suspension work
    • Work mandrel diameter
    • Working Sleeve Diameter
    Sample Results Chart
    Sample results chart for item 04
    An example of a graphical analysis of a torsion spring diagram.
  5. Torsion bars

    Design of cylindrical torsion bar springs using various calculation methods.

    Input values

    • Calculation Run
    • Type of Design
    • Minimum torque
    • Maximum torque
    • Spring rate
    • Lift angle
    • Free torsion bar length
    • Rod diameter
    • Radius of curvature of the chamfer
    • Preface
    • Design of the Torsion Bar Heads
    • Operating temperature
    • Safety Against Shear Stress

    Output values

    • Rod diameter
    • Spring Length
    • Clamping head length
    • Spring rate
    • Angle of twist
    • Lift angle
    • Torques
    • Suspension work
    • Surface compression at the torsion bar head
    • Shear stresses
    • Continuous-load capacity
    • Safety Against Shear Stress
    • Protection Against Lift Voltage
    Sample Results Chart
    Sample results chart for item 05
    An example of a graphical analysis of a Smith chart.
  6. Disc Springs

    Single disc springs, disc spring assemblies, and disc spring columns.

    Input values

    • Calculation Run
    • Preload force
    • Load
    • Minimum spring travel
    • Maximum spring travel
    • Maximum installation length
    • Maximum number of Springs per spring assembly
    • Preferred Series
    • Minimum outer diameter
    • Maximum outer diameter
    • Minimum inner diameter
    • Maximum inner diameter
    • Insurance Claim
    • Load cycle count
    • Operating temperature

    Output values

    • Name of the disc spring
    • Disc spring thickness
    • Maximum suspension travel
    • Overall Management Game
    • Number of individual springs per spring assembly
    • Number of spring assemblies
    • Total number of individual springs
    • Overall Height of the Disc Spring Column
    • Spring forces
    • Suspension travel
    • Spring Rates
    • Suspension work
    • Efficiency
    • Tensions
    • Protection Against Violent Breakage
    • Safety against permanent failure
    Sample Results Chart
    Sample results chart for item 06
    An example of a graphical analysis of a spring diagram for a disc spring.
See for yourself why thousands of users rely on MDESIGN every day.

Try it for free – Your access to MDESIGN

Discover for free

Learn about the features

Just get started

No download, no installation

Full Range of services

14 days of access to all sections

This field is for validation purposes and should not be modified.
Name(required)